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IND 4330 - Modern Manufacturing Processes2 lecture hours 2 lab hours 3 credits Course Description This course covers conventional and modern machining processes and techniques that are shaping today’s manufacturing processes. This course is structured to navigate from the fundamentals of the basic manufacturing processes (e.g., drilling, milling, molding, casting, welding, etc.) to the present techniques, processes and practices that are implemented in contemporary manufacturing environments (e.g., 3D printing, CNC, VR, augmented reality, automation, blockchains). The course covers the use of sustainable and environmentally friendly operations within the present manufacturing operations, and introduces students to the concepts, components, technology, and practices associated with Industry 4.0 (better known as the fourth industrial revolution) in today’s manufacturing operations. A laboratory is associated with this class in order to provide an experiential learning opportunity to the topics covered in the course through small hands-on activities and a final project. (prereq: MEC 2501 , IND 3400 , IND 3210 ) (quarter system prereq: ME 207) Course Learning Outcomes Upon successful completion of this course, the student will be able to:
- Describe and exemplify basic manufacturing processes such as heat treatment, machining, bulk deformation, metal casting, plastics processes, welding, mechanical assembly, and others as time permits
- Summarize important capabilities and limitations for the following types of manufacturing processes: heat treatment, machining, bulk deformation, metal casting, plastics processes, welding, mechanical assembly, and others as time permits
- Select an appropriate manufacturing process given part design and relevant parameters
- Describe how material properties influence choice of a manufacturing process
- Describe how material properties are affected by manufacturing processes
- Perform different machining operations following the appropriate safety standards and the design specifications
- Describe the fundamentals of green manufacturing
- Describe and exemplify how ethics impact the design and manufacturing of products
- Summarize the role of engineering ethics in creating a sustainable manufacturing process
- Describe and exemplify how primitive manufacturing processes have evolved over time to minimize negative impact on the environment
- Describe the various stages of industrial revolutions
- Describe the drivers, enablers, and compelling forces for Industry 4.0 advancement
- Describe and exemplify how Industry 4.0 practices have been applied in today’s manufacturing settings
- Use modern manufacturing processes and techniques for the design and manufacture of a part (e.g., Solidworks, CNC, 3D printing, robots, augmented reality, virtual reality, reverse engineering etc.)
Prerequisites by Topic
- Vector analysis
- Stress and strain calculations
- Transformation of stress and strain; maximum normal and shear stresses
- Solid understanding of quality including SPC
- Understanding of automation including use of ladder logic for PLCs
Course Topics
- Introduction and overview of manufacturing
- Dimensions, tolerances, and surfaces
- Manufacturing processes
- Machining operations and machine tools
- Sustainable - green manufacturing
- CAM process and tooling
- Rapid prototyping
- Introduction to product design
- Industry 4.0
Laboratory Topics
- A weekly 2-hour lab is used primarily for learning how to work and gain experience on essential software and hardware used in modern manufacturing processes (e.g., Solidworks, CNC, 3D printing, drilling, milling, robots, augmented reality, virtual reality, reverse engineering, etc.)
Coordinator Dr. Leah Newman
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